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Even sharp pointed screws such as Type A or Type AB Self-Tapping Screws can split wood or distort metal as they're driven if they don't have a properly sized pilot hole. Below, we have included charts displaying pilot hole diameter and proper .
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Standard electrical box screws typically have a diameter of #6 (3.5mm) or #8 (4mm). For smaller junction boxes, #6 screws with a length of 0.75 to 1 inch (19 to 25mm) are commonly used. However, for larger junction boxes, you may need to use #8 screws or even longer screws to ensure a secure fit.
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